What are rotary element scanners?
Scanners for rotating elements allow for precise measurement of features such as shafts, screws, implants, etc. Thanks to the use of a rotating spindle, we can measure not only static but also dynamic geometric features of an element in various angular positions. The measurement of features such as diameters, lengths, radii, phases, runout, concentricity (and many others) takes place in a very short time, which allows this type of equipment to be incorporated into automatic cycles on the production line.
How do rotating element scanners work?
Most rotary component scanners operate on the principle of capturing light passing through an optical system. The principle of operation of these scanners is similar to that of optical projectors – generally speaking, on one side of the system there is a light source emitting green light, which is then projected onto the component being measured. On the other side of the system, there is a precision camera that captures the outline of the element by detecting its "shadow".
The scanner software precisely detects the outline of the element with an accuracy of up to 1 micrometre, which allows for quick and precise measurement of all geometric features visible in transmitted light.
Functions of rotating element scanners
Rotary component scanners perform a number of important functions that are crucial in manufacturing processes. Among the most important applications are:
Measurement and quality control
Rotary component scanners enable precise measurements of components during or immediately after the manufacturing process, allowing for quality control in accordance with specified requirements. With micrometre-level accuracy, these scanners are ideal for measuring parameters such as distances between selected features, diameter, perpendicularity, concentricity and various other dimensions critical to a given component.
Key advantages of rotary component scanners for the machining industry
The implementation of rotary component scanners brings numerous benefits to companies operating in the machining industry. Here are the main advantages of using them:
High measurement precision
Rotary component scanners achieve exceptional precision, enabling them to detect even the smallest deviations in dimensions. Thanks to accurate mapping, companies can be sure that the components they manufacture meet quality requirements and that the final products comply with tolerances.
Speed and automation of the measurement process
Rotating objects can be scanned in a short time, which significantly speeds up the quality control process. The ability to automate this process on production lines saves time and reduces human error, which in turn increases the efficiency and accuracy of the production process.
Support for quality control and certification processes
Rotary component scanners enable the archiving of measurement data and quality control documentation, which is particularly important in sectors where quality certificates are required (e.g. in the aerospace or medical industries). Such documentation ensures transparency of control processes and helps to maintain compliance with standards.
Increasing product durability and reducing costs
Thorough inspection and quality control enable manufacturing defects to be eliminated at the production stage, which significantly reduces the number of complaints and failures of end products. This allows companies to reduce production costs while increasing the durability of their products.
Summary
Rotary component scanners are an indispensable tool for the machining industry, enabling accurate measurements and quality control of complex geometries. With their ability to perform rapid inspections and precise measurements, these scanners contribute to improving production quality, reducing the number of defective components and lowering the costs associated with complaints. Despite certain challenges associated with their implementation, the benefits of using rotary component scanners significantly outweigh their disadvantages, and their role in modern manufacturing will only grow over time.
Oferta Oberon w zakresie skanerów elementów obrotowych
Firma Oberon Sp. z o.o. z Warszawy oferuje nowoczesne, optyczne systemy pomiarowe do precyzyjnej analizy elementów obrotowych. Nasza oferta obejmuje skanery z serii Sylvac SCAN, które są idealnym rozwiązaniem dla różnych sektorów przemysłu, takich jak lotnictwo, motoryzacja, przemysł medyczny, a także dla producentów części mechanicznych
Skanery te charakteryzują się wysoką precyzją i szybkim czasem pomiaru, co wynika z zastosowania kamer o wysokiej rozdzielczości. Urządzenia te, wyposażone w oprogramowanie Reflex-Scan, oferują możliwość integracji z systemami zarządzania danymi produkcyjnymi, a także łatwość programowania nowych elementów. Funkcja Reflex-Click umożliwia natychmiastowe pomiary jednym kliknięciem, co znacznie przyspiesza proces kontroli jakości w zakładach produkcyjnych
W ofercie Oberon znajdują się różne modele Sylvac SCAN, takie jak S145, S25 S25 oraz F60, które mogą dokonywać zarówno statycznych, jak i dynamicznych pomiarów obrotowych elementów, co pozwala na dokładną analizę wielu parametów. Modele te radzą sobie z obiektami o różnych rozmiarach – S145 może mierzyć przedmioty o średnicy do 145 mm i długości do 1800 mm. Modele Sylvac SCAN zostały zaprojektowane do działania w trudnych warunkach produkcyjnych, z automatyczną kalibracją zależną od wahań temperatury, co gwarantuje wysoką dokładność przez cały czas użytkowania .
Oberon zapewnia także wsparcie techniczne, w tym serwis i wzorcowanie urządzeń, co jest kluczowe dla utrzymania dokładności i wydajności sprzętu pomiarowego.
